orthotic eva foam
orthotic eva foam supplier
orthotic eva foam provider
orthotic eva foam manufacturer
  1. orthotic eva foam
  2. orthotic eva foam supplier
  3. orthotic eva foam provider
  4. orthotic eva foam manufacturer

Polyethylene Foam

Orthotic EVA Foam: Superior Support for the Sports and Athletics Industry
Elevate performance and comfort in the sports and athletics industry with our high-quality Orthotic EVA Foam. Designed to provide exceptional cushioning, support, and durability, this material is perfect for creating custom orthotics that enhance athletic performance and reduce injury risk.

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Polyethylene (PE) Foam — Product Data

Product overview

Closed-cell polyethylene foam sheets & rolls designed for lightweight cushioning, protection, and insulation. Available in non-crosslinked (PE) and crosslinked (XLPE) grades to match performance, finish, and conversion needs across packaging, sports/leisure, marine, construction, and medical accessories.

Technical specifications

  • Material: Polyethylene foam (closed-cell); PE or XLPE

  • Density: Customizable to project targets

  • Thickness: As requested (typical 1–100 mm)

  • Color: Any custom color or Pantone-matched

  • Surface: Smooth or embossed textures; printable films available

  • Formats: Sheets or rolls; skived or molded; kit-cut parts

  • Origin: CN

Key benefits

  • Impact protection & comfort: Excellent shock absorption with resilient rebound.

  • Closed-cell performance: Low water uptake, buoyant, easy to wipe clean.

  • Thermal & acoustic damping: Useful for insulation, HVAC wraps, and case lining.

  • Lightweight yet tough: Low compression set for durable, repeatable performance.

  • Conversion-friendly: Cuts, die-cuts, routs, waterjets, and heat-forms cleanly.

  • Aesthetic options: Embossed grains/patterns and color branding.

Options & customization

  • Grade selection: PE vs. XLPE (finer cell, smoother skin)

  • Density tuning for target cushioning/stiffness

  • PSA (adhesive) backing, kiss-cut parts, peel-and-stick kits

  • Laminations: fabrics/mesh, films (PE/PP/TPU), foil, hook-compatible toppers

  • Functional additives: ESD/anti-static, UV-stabilized, flame-retardant (project-dependent)

  • CNC kit-packing from CAD/DXF, part numbering, logo emboss/print

  • Compliance docs on request (e.g., RoHS/REACH, formamide reporting)

Typical applications

  • Protective packaging: Case inserts, end caps, appliance & electronics cushions

  • Sports & leisure: Yoga/kneeling mats, padding, fitness blocks

  • Marine & outdoor: Flotation aids, deck padding, equipment bumpers

  • Construction: Expansion joint filler, pipe lagging, thermal/acoustic underlay

  • Automotive: NVH pads, liners, cargo inserts

  • Medical/orthotic accessories: Padding, liners, posting blocks (spec-grade XLPE)

Processing & bonding

  • Cutting: Knife, die-cut, waterjet, or CNC routing

  • Forming: Heat-formable within recommended temperature window

  • Bonding: Contact cements, PU adhesives, hot-melt, or factory PSA

  • Surface prep: Clean, dust-free; light solvent wipe if adhesive-compatible

Care & storage

  • Wipe with mild soap/water; avoid harsh solvents/bleach

  • Store flat, dry, and out of direct UV; specify UV-stabilized grades for sun exposure

  • Keep packaged until install to limit dust and scuffing

Frequently asked questions

  • Lead time: Standard sheets/rolls typically ship in ~25 days; add 1–2 weeks for PSA lamination, embossing, special additives, or kit sets.

  • Samples: Yes—sample kits in multiple densities, thicknesses, and textures.

  • Soft/firm options: Delivered via density/grade and expansion control.

  • Recyclability: PE foam is recyclable where facilities exist; crosslinked grades may require specialized streams. In-plant offcuts are recycled to minimize waste.

  • Build from CAD: Provide CAD/DXF and layout notes; with minor revisions, sample production can usually begin within two weeks.

Ordering checklist

  • End use and total coverage (m²) or part count

  • Grade: PE or XLPE; target density and thickness

  • Texture/finish and color (Pantone if needed)

  • Functional needs: ESD, FR, UV, thermal/acoustic targets

  • PSA backing or lamination requirements

  • Kit-cut parts vs. full sheets; file format (CAD/DXF)

  • Compliance/testing needs and delivery timeline

Share the checklist and we’ll recommend the right PE foam grade, finishes, and build for a fast, accurate quotation.

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