2025 Trendy Cork EVA Orthotic Sole — Product Data
PRODUCT OVERVIEW
Composite cork + EVA orthotic sole material engineered for supportive, all-day comfort. The cork layer conforms to foot shape for natural arch support, while the closed-cell EVA provides lightweight, responsive cushioning. Ideal for insoles, midsoles, and footbeds across casual, athletic, and occupational footwear.
TECHNICAL SPECIFICATIONS
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Material: Cork/EVA composite (EVA = closed-cell foam)
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Applications: Footwear (insoles, midsoles, footbeds); sheet grade also suitable for luggage inserts, swim boards, floor mats, and packaging spacers
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Density: Customizable to project targets
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Hardness: 25–80 (Shore scale per spec)
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Patterns: Multiple traction/texture options available
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Color: Customized or Pantone-matched
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Thickness: As per customer request
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Origin: CN
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Feature: “Sole rubber sheet” format for die-cutting/lamination; pre-cut kits on request
KEY BENEFITS
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Comfort & Support: Cork micro-conforms for personalized arch support; EVA layer disperses pressure and absorbs shock.
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Lightweight Performance: Closed-cell structure keeps weight low without sacrificing resilience.
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Stable & Durable: High rebound with low compression set for long wear life.
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Trim/Laminate Friendly: Cuts cleanly, bonds well in multi-layer footbeds; wide hardness window fits neutral, motion-control, or cushioned builds.
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Style Ready: Broad color palette and surface patterns for branded looks.
FORMATS & CUSTOMIZATION
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Sheet sizes for die-cutting; pre-cut insole/midsole kits per size run
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Hardness/density tuning (25–80 Shore)
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Thickness build-ups (single or multi-layer)
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Surface textures (smooth, brushed, micro-rib, etc.)
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Logo embossing, color accents, CNC profiling from CAD/DXF
INTEGRATION GUIDELINES
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Cutting: Die-cut or CNC for accuracy; deburr edges for in-shoe comfort.
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Bonding: Use compatible contact or hot-melt adhesives; follow press/flash times recommended by the adhesive supplier.
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Assembly: Layer with foams, fabrics, or top covers as needed; ensure full-surface contact to avoid lift.
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Fit: Trim-to-fit options available for aftermarket insoles.
CARE & MAINTENANCE
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Wipe clean with mild soap; air dry away from direct heat/UV.
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Inspect high-pressure zones periodically for wear; replace as needed.
FREQUENTLY ASKED QUESTIONS
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Lead Time: Standard sheets/kits typically ship in ~25 days; add 1–2 weeks for PSA backing, heat lamination, custom textures, or kit-packing.
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Samples: Yes—sample sets available in multiple densities, hardnesses, and finishes.
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Soft/Firm Options: Formulation can be tuned across the 25–80 Shore range to your preferred feel.
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Recyclability: EVA closed-cell foam is recyclable where facilities exist; production offcuts are recycled in-plant.
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Build from CAD: Yes—provide CAD/DXF and size run; with minor revisions, sample production can usually begin within two weeks.
ORDERING CHECKLIST
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Shoe category (casual, athletic, work, orthotic) and total pairs (size run)
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Target feel/performance (cushion, stability, motion control)
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Hardness/density and thickness stack-up
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Surface pattern, color, and any branding/emboss needs
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Format (sheets vs. pre-cut kits) and bonding/top-cover requirements
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Packaging, labeling, and delivery timeline
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