Cosplayers often face challenges with durability and comfort, as their costumes need to withstand the rigors of conventions, photoshoots, and long hours of wear. Our EVA foam sheets are designed to address these concerns, offering superior impact resistance and cushioning for a comfortable, long-lasting cosplay experience.
Crafting your dream cosplay often involves intricate cutting, shaping, and assembly. Our EVA foam sheets are perfectly suited for these tasks, thanks to their easy-to-work-with nature. Whether you prefer hand-shaping with tools or relying on the precision of laser cutting, these sheets will seamlessly integrate into your creative process, allowing you to bring your characters to life with confidence and ease.
Material: EVA foam (closed-cell)
Features: Closed-cell, waterproof, non-toxic
Density: Customizable (per request)
Block size: 1.5 × 2.95 m
Hardness: 15–40° (customizable)
Sample: Available
Thickness: 1–105 mm
Origin: CN
Applications: Cosplay, industrial gasketing, flotation, cushioning
Built for makers and pros alike, our factory-direct EVA sheets combine high density, flexibility, and durability—perfect for armor, props, helmets, and accessories.
Why cosplayers love it
Vibrant colors: Wide palette (from brights to metallic-look tones) for direct build or quick finishing.
Comfort & durability: Excellent impact cushioning; stands up to long con days, photoshoots, and travel.
Maker-friendly: Cuts cleanly, sands smoothly, heat-forms easily, and bonds well for precise assembly (knife/Dremel/heat gun compatible; suitable for CNC/laser setups that support foam).
We supply and manufacture EVA foam for many industries. Examples include:
Arts & Crafts
Costume foam
Cosplay foam
Handicraft material
Scrapbook decoration
Automotive
Sound proofing
Car mats
Interior padding
Carpet underlay
Shock absorption
Footwear
Outsole
Insole
Lining
Health Care
Orthopedic insoles
Arch support
Custom supports
Marine
Boat decking
Helm pad
Boat fenders
Cooler-box mat
Sports & Leisure
1 m × 1 m sports mats
Baby play mat
Yoga mat
Kneeling mat
What is the lead time?
For standard rolls and sheets, typical lead time is about 25 days for shipping. Add 1–2 weeks for extras such as PSA backing, heat lamination, or looping.
Can I get samples?
Yes. We offer sample sheets/rolls in multiple densities, colors, and textures.
Can the foam be made softer or harder?
Yes. By adjusting formulation and expansion, we can tailor hardness across a wide range. Color can also be matched to your sample or Pantone reference.
Is EVA foam recyclable?
EVA is a closed-cell foam and can be recycled where facilities exist. We also recycle production offcuts to reduce waste.
Can you develop from my CAD file?
Yes. If you have a prototype and CAD ready (only minor revisions needed), we can typically begin sample production within ~2 weeks.
