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EVA Orthotic Material

Premium EVA Orthotic Material: Optimal Support for Manufacturing and Industrial Sectors
Boost comfort and performance in the manufacturing and industrial sectors with our high-quality EVA Orthotic Material. Specifically designed to withstand the demands of rigorous environments, this material offers superior cushioning, durability, and support for custom orthotics.

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EVA Orthotic Material — Product Data

Product overview

Closed-cell EVA foam engineered for foot orthoses, insoles, and medical/industrial support components. Tunable comfort, stability, and grindability for labs and high-volume converters.

Technical specifications

  • Material: EVA (closed-cell)

  • Feature options: Plain EVA or EVA–cork laminate (for natural feel and stability)

  • Density: Customizable to project targets

  • Hardness: 15–70° Shore C (soft cushioning → firm posting)

  • Thickness: To request (skivable; multi-layer builds available)

  • Color: Any custom or Pantone-matched

  • Origin: CN

  • Formats: Sheets, rolls, or CNC-cut kits

Key performance

  • Cushioning & pressure redistribution: Resilient cell structure attenuates peak loads and hotspots.

  • Support tuning: Wide durometer span enables top covers, mids, bases, and posts from one system.

  • Thermoformable & grindable: Heat molds cleanly; feathers and finishes well on standard lab equipment.

  • Lightweight & closed-cell: Low water uptake; easy hygiene and quick dry.

  • Durability: Low compression set for long service life under repetitive gait cycles.

Options & customization

  • Durometer & density maps (soft/med/firm) for multi-duro laminates

  • EVA–cork, EVA–fabric, or EVA–PU film laminations

  • Perforated/vented top layers; embossed textures

  • Adhesive (PSA) backing for peel-and-stick assembly

  • CAD/DXF kit-packing with part IDs; left/right mirroring; batch labeling

Typical applications

  • Podiatry/orthotics: Custom FO’s, accommodative devices, postings, heel lifts, wedges

  • Footwear: Insoles, midsoles, comfort strobel boards

  • Industrial/medical: Anti-fatigue inserts, protective padding
    (Also suitable for packing, toys, models, and construction uses.)

Processing & bonding

  • Cutting: Die-cut, CNC, waterjet; skive to thickness as needed

  • Forming: Heat then vacuum/pressure form; protect surfaces from scorching

  • Adhesives: Contact cements, reactive hot-melts, or PU—prep by light roughening and solvent wipe

Care & storage

  • Wipe with mild soap/water; avoid harsh solvents/bleach

  • Store flat, dry, and out of direct UV; keep wrapped to prevent dust

Frequently asked questions

  • Lead time: Standard sheets/rolls ship in ~25 days; add 1–2 weeks for PSA, heat-lamination, perforation, or kit sets.

  • Samples: Yes—kits include multiple densities, thicknesses, and finishes.

  • Soft/firm options: Achieved by compounding/expansion to your target Shore C.

  • Recyclability: EVA can be recycled where facilities exist; in-plant offcuts are recycled.

  • From CAD: Provide CAD/DXF and layout notes—sample production can usually begin within two weeks after minor revisions.

Ordering checklist

  • Device type (top cover, mid, base, posting) & volumes

  • Target durometer(s) and thicknesses per layer

  • Density/weight goals and color/Pantone

  • Lamination stack (e.g., EVA–cork–EVA) and any PSA backing

  • Sheet/roll size or CNC kit-cut with nesting plan

  • Bonding method and finishing requirements (bevels, heel cups, wedges)

  • Documentation needs (RoHS/REACH) and delivery timeline

Share the checklist and we’ll return a tailored spec, stack-up recommendation, and quotation.