Custom development for OEM buyers

Custom Molded ETPU Foam Parts

SANSD develops custom molded foam components for manufacturers looking for lightweight parts made to their drawings. Since 1982, our factory has supplied foam products for a range of applications.

Share your design drawings, target hardness and TDS requirements to discuss tooling and samples.

Discuss your project
Black foam tire samples for stroller wheels
Application examples

Molded Foam Components for Different Projects

These examples show possible molded shapes and applications. Each project is reviewed against its design and intended use.

White molded foam component for emergency immobilization equipment

Emergency Immobilization Components

A molded foam component example for emergency immobilization equipment. Send your drawing to discuss fit, geometry and material requirements.

Black molded foam component for fitness equipment foot pedal

Fitness Equipment Foot Pedal Components

Explore molded foam components for equipment foot pedals. Share your drawing and installation requirements.

Black foam vibration damping strips for a treadmill

Treadmill Vibration Damping Strips

Discuss custom foam strips for treadmill cushioning and vibration management based on your equipment design.

Red and white molded foam helmet liner samples

Helmet Foam Liner Components

Review a molded helmet liner component with your drawing, required fit and performance criteria.

Black foam tire samples for stroller wheels

Stroller Foam Tires

Foam tires can offer a lighter option than conventional rubber tires, contributing to a lighter stroller design. Final weight savings depend on the complete wheel and stroller design.

Custom material selection

Set the Properties Your Part Needs

Shape and fit

Provide a technical drawing with dimensions, assembly features and the intended application for review.

Hardness

Hardness can be customized. Share your target and test method so we can discuss suitable material options.

Physical and chemical properties

Send your TDS or performance requirements. We can review suitable raw materials against the requested properties.

Mold storage racks inside the manufacturing facility
Tooling capability

From Your Drawing to a Molded Foam Part

Our mold storage area illustrates the range of tooling used in foam production. For a new custom project, we review your drawing and intended assembly before discussing tooling.

Typical lead times: mold development approximately 15 days , samples approximately 25 days , and production approximately 35 days . The schedule and how these stages are counted are confirmed for each project.

Send your drawing
Project workflow

How Custom Development Works

01 / Share your design

Send a drawing, target dimensions, application and TDS or other property requirements.

02 / Review and tooling

We review the design and discuss material selection, fit, tooling and the project schedule.

03 / Sample and production

Review samples against your requirements before confirming production arrangements.

Quality and documentation

Physical and Chemical Test Reports

Physical and chemical test reports are available on request. Tell us your product, target market and required tests so we can confirm relevant documentation.

Request documentation

Our Factory

SANSD (Fujian) Plastic Co., Ltd. has manufactured foam products in Jinjiang, Fujian, China since 1982.

ISO 9001 ISO 14001 ISO 45001 BSCI GRS Authorised 3M Converter

Company credentials and product-specific test reports have different scopes. Ask us which documents apply to your project.

Frequently asked questions

Custom Molded Foam Parts: Buyer Questions

What do you need to start a custom molded foam project?

Please provide a design drawing with dimensions, intended use and assembly requirements. Share your TDS and target properties if available.

Can you make custom molded ETPU foam parts?

Yes. We can discuss molded ETPU foam parts based on your drawings and project requirements.

Can hardness and material properties be customized?

Yes. Hardness and physical and chemical properties can be discussed. Send your target values or TDS for material selection.

How long does mold development take?

Mold development normally takes approximately 15 days. We confirm the schedule after reviewing your design.

How long do samples and production take?

Samples normally take approximately 25 days and production approximately 35 days. We confirm how the stages are counted for each project.

Can you make foam tires for stroller projects?

Yes. We can discuss molded foam tire designs for stroller applications based on your drawings and required fit.

Are physical and chemical test reports available?

Yes. Physical and chemical test reports are available on request. Tell us your product and target market so we can confirm the relevant report.

Can I request a quotation for a custom component?

Yes. Send your drawing, application, target properties and expected requirements for review.

Start a project

Discuss Your Custom Foam Component

Send your design drawing, intended application, target hardness and any physical or chemical requirements. Attach your TDS if available.

Email our team
Global Contact Form