Introducing our premium Ethylene-Vinyl Acetate (EVA) Foam Insert, the ultimate solution for cushioning, protecting, and organizing your valuable items. Our EVA foam inserts are meticulously crafted to provide superior shock absorption, durability, and versatility, making them the ideal choice for a wide range of applications.
Unmatched Cushioning and Protection
Our ethylene-vinyl acetate foam inserts are designed to deliver exceptional cushioning and protection for your items. The unique properties of EVA foam provide excellent shock absorption, ensuring that your products remain safe from impact and vibration. Whether you are transporting delicate electronics, fragile glassware, or valuable collectibles, our EVA foam inserts offer the peace of mind you need.
Versatility in Applications
EVA foam inserts are incredibly versatile and can be used across various industries and applications. They are perfect for use in packaging, ensuring that products are securely held in place and protected during transit. In the world of custom cases, our foam inserts can be precisely cut to fit any shape or size, providing a snug and secure fit for tools, equipment, and other items.
EVA Foam Inserts — Data Sheet
PRODUCT OVERVIEW
Custom-cut Ethylene-Vinyl Acetate (EVA) foam inserts designed for protective packaging and premium product presentation. Closed-cell, waterproof, non-toxic, and available in odorless/high-elastic formulations to match demanding use cases.
SPECIFICATIONS
Material: EVA (closed-cell)
Features: Waterproof, non-toxic; odorless/high-resilience options available
Density: Customizable (per application)
Hardness: 15 or 25 Shore C standard; other Shore C on request
Thickness: 0.6–60 mm (custom)
Color: Standard black/white; Pantone color-match available
Finish: Smooth, matte, or light texture
Sample: Available
Origin: CN
WHY CHOOSE THESE INSERTS
Precision milling: Tight tolerances from CNC/water-jet/die-cutting for a perfect fit and clean edges.
Presentation upgrade: Crisp pockets and sharp lines elevate unboxing and brand perception.
Cost efficiency: Reduced transit damage/returns; lightweight to control freight costs.
Quick turnaround: Streamlined programming and kitting for fast delivery on repeat or multi-SKU projects.
PERFORMANCE BENEFITS
Impact absorption and vibration damping for sensitive items
Closed-cell moisture barrier; low water uptake
Dimensional stability with low weight
Low odor and skin-safe; suitable for consumer packaging
Easy to cut, route, laminate, print, and clean
TYPICAL APPLICATIONS
Retail & gift: Presentation trays, cosmetics, perfume, wine/spirits sets
Electronics & instruments: Case liners, cavity trays, kitted foam for tools/metrology
Healthcare: Device protection, sample kits (non-sterile packaging)
Automotive/industrial: Component dunnage, WIP trays, returnable packaging
Crafts/branding: Event kits, POS displays, sample boards
PROCESSING & VALUE-ADDS
Converting: CNC routing, water-jet, die-cut, kiss-cut, skiving
Bonding: Contact cement, hot-melt, CA; PSA (peel-and-stick) backers
Lamination: Fabric/film overlays, multi-layer sandwiches, color caps
Marking: Laser/ink printing, numbering for kitted sets
Options: Finger pulls, bevels, radius edges, living hinges, removable plugs
HOW TO SPECIFY (FOR QUOTE/DFM)
CAD/drawing with cavity callouts and quantities per SKU
Sheet/roll size, thickness, and target hardness (Shore C) and/or density
Color (Pantone if needed) and surface finish (smooth/matte/textured)
Tolerances, edge profile, and any removable plugs/finger pulls
Value-adds (PSA, lamination, printing, kitting, bagging)
End-use conditions (humidity, temperature, chemicals) and test needs
QUALITY & COMPLIANCE
Consistent cell structure and thickness control
Batch traceability; material/test documentation available upon request
LOGISTICS
Lead time: ~25 days for standard inserts; add 1–2 weeks for PSA, heat lamination, or complex kitting
Packaging: Flat-pack or nested; export-ready cartons/pallets
FAQ
Q: Can I get samples?
A: Yes—sample sets in various colors/textures are available for fit and finish checks.
Q: Can you adjust softness/firmness?
A: Yes—hardness and density are tunable (e.g., 15 or 25 Shore C, others on request).
Q: Can you build from my CAD file?
A: Yes—provide STEP/DWG/DXF (or dielines); we’ll review for DFM and produce samples quickly.
Q: Is EVA recyclable?
A: EVA is a closed-cell polymer and can be recycled; in-house off-cuts are recycled where possible.
