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Custom Factory Direct Eva Foam Sheets Cosplay
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Custom Factory Direct Eva Foam Sheets Cosplay

Cosplayers often face challenges with durability and comfort, as their costumes need to withstand the rigors of conventions, photoshoots, and long hours of wear. Our EVA foam sheets are designed to address these concerns, offering superior impact resistance and cushioning for a comfortable, long-lasting cosplay experience.

Crafting your dream cosplay often involves intricate cutting, shaping, and assembly. Our EVA foam sheets are perfectly suited for these tasks, thanks to their easy-to-work-with nature. Whether you prefer hand-shaping with tools or relying on the precision of laser cutting, these sheets will seamlessly integrate into your creative process, allowing you to bring your characters to life with confidence and ease.

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Custom Factory Direct EVA Foam Sheets for Cosplay — Data

  • Material: EVA foam (closed-cell)

  • Features: Closed-cell, waterproof, non-toxic

  • Density: Customizable (per request)

  • Size (block): 1.5 × 2.95 m

  • Hardness: 15–40° (customizable)

  • Sample: Available

  • Thickness: 1–105 mm

  • Origin: CN

  • Applications: Cosplay, industrial gasketing, flotation, cushioning

EVA Foam Sheets for Cosplay — Introduction
Introducing our factory-direct EVA (Ethylene-Vinyl Acetate) foam sheets for cosplay. Built for creators who demand reliable density, flexibility, and durability, these sheets are ideal for armor, helmets, props, and accessories. A broad color range—from vibrant brights to metallic tones—lets you match characters precisely or realize custom designs. The foam’s impact resistance and cushioning improve comfort during long conventions and photoshoots. It cuts, sands, heat-forms, and bonds easily, and works with hand tools or compatible CNC/laser workflows.

Closed-Cell PE Foam — Application Examples

  • Arts & Crafts: costume foam, cosplay foam, handicraft material, scrapbook decoration

  • Automotive: soundproofing, car mats, interior padding, carpet underlay, shock absorption

  • Footwear: outsole, insole, lining

  • Health Care: orthopedic insoles, arch support, custom supports

  • Marine: boat decking, helm pads, boat fenders, cooler-box mats

  • Sports & Leisure: 1 m × 1 m sports mats, baby play mats, yoga mats, kneeling mats

FAQ — Closed-Cell PE Foam
Q: What is the lead time?
A: Standard rolls and sheets typically ship in about 25 days. Add 1–2 weeks for extras such as PSA backing, heat lamination, or looping.

Q: Can I get samples to test quality?
A: Yes. Sample sheets/rolls are available in various densities, colors, and textures.

Q: Can the foam be made softer or harder?
A: Yes. We tailor softness/firmness by adjusting formulation and expansion; color-matching to your sample or Pantone is available.

Q: Is Closed-Cell PE Foam recyclable?
A: Yes. It can be recycled where facilities exist. We also recycle production offcuts to reduce waste.

Q: Can you develop a product from my CAD file?
A: Yes. With a prototype and a production-ready CAD (needing only minor revisions), we can typically begin sample manufacturing in about 2 weeks.

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